VACUSTAGE – CARE FOR FRESHNESS

BECOME A MANUFACTURER OF DRIED PRODUCTS OF THE HIGHEST QUALITY

We offer the launch of production-vacuum drying of biological raw materials (berries, fruits, vegetables) according to the VACUSTAGE technology «turnkey» with the possibility of guaranteed redemption of up to 100% of the finished product

About US

Future Food Tech Company is a Saudi startup in partnership with Vacustage. The technology has been transferred under the sponsorship of “Al Garage,” an innovative workspace that combines incubators and business accelerators with additional services across various areas. This initiative is a collaboration between King Abdulaziz City for Science and Technology (KACST), the Ministry of Communications and Information Technology, and the Saudi Federation for Cybersecurity, Programming, and Drones.

Supported by the National Information Technology Development Program (NTDP), the program aims to enhance the IT sector ecosystem, increase its effectiveness, and ensure sustainable growth by leveraging various financial and knowledge resources, in collaboration with relevant entities and stakeholders in the ecosystem.

Through the MVPLAB initiative, the National Information Technology Development Program launched “MVPLab” to support and empower tech entrepreneurs to develop their ideas, accelerate growth, and launch technology business models. The initiative aims to create 1,000 tech startups in partnership with several entrepreneurial stakeholders.

THE VACUSTAGE TEHNOLOGY

VACUSTAGE INСORPORATED company together with scientists developed and implemented the technology of low-temperature vacuum drying VACUSTAGE, which allows you to dry fresh fruits, berries and any biological raw materials with preservation of all the useful substances of fresh product, removing only water from it. Drying takes place in the vacuum chamber with a step-by-step pressure reduction without reaching a temperature of 40°C.

The VACUSTAGE technology is comparable to the well-known freeze drying (lyophilization) technology, but surpasses it in energy efficiency, variability and quality of the finished product.

Sublimation involves pre-freezing of raw materials, in which there is partial destruction of the cell walls of the product (cryodestruction) and, as a result, loss of color and flavor properties. In contrast to the sublimation method, our technology allows you to dry the product fresh and get a better product as a result with lower energy and time costs.

All VACUSTAGE equipment is equipped with a special hardware and software system, with the help of which a system of continuous improvement of product quality is organized, based on Machine learning algorithms. Artificial intelligence constantly monitors the process, optimizing algorithms for better drying

Resulting PRODUCT

Low residual moisture of the resulting product (2-5%) allows you to get fruit and berry powder of different dispersion (pieces, snacks, chips), which can be added to functional or sports nutrition, dietary supplements and other products for a healthy lifestyle.

It is known that post-harvest losses can reach or exceed 30% of the crop, impacting the economic return of dates. Additionally, the main components of dates, which are related to their texture, affect the quality under drying conditions.

Moisture in dates: Water is a key component of fruits in general, including dates, and moisture plays a crucial role in determining the quality of dates, especially for long-term storage after harvesting. Dates are classified based on moisture content. Dates are considered moist or soft if their moisture level at full natural ripeness exceeds 30%.

There is a relationship between the composition of dates and their moisture content. In soft dates, the proportion of simple sugars exceeds that of sucrose, while in dry dates, sucrose dominates over simple sugars.

Dates have been classified based on a sugar-to-water ratio index. In dry dates, this index exceeds 3.5, for semi-dry dates it ranges between 2 and 3.5, and for soft dates, the index is less than 2.

Harvesting dates is a crucial process that plays an important role in determining their market value. Special care should be taken during harvesting to preserve the dates when cutting the date bunches and gently lowering them to the ground to avoid mechanical damage caused by impact. The area around the palm tree trunk should be covered with a clean layer of burlap to protect the dates from coming into contact with dirt and sand.

Date drying is one of the most important processes. It typically relies on plastic drying chambers, which are the same plastic chambers used in agricultural production. However, these chambers have drawbacks, including excessive heat concentration, poor ventilation, and limited mobility. To improve the quality of dried dates in terms of both external and internal appearance and to reduce their exposure to insects, dust, rodents, and birds, there may be a preference for using polycarbonate chambers in some Gulf countries. These chambers help improve certain drying conditions while partially preserving the nutritional benefits of dates.

Food Future Tech Company uses Vacustage technology to ensure the best methods for drying dates with the following objectives:

  • Producing high-quality dates in terms of color
  • Reducing the peeling phenomenon, especially in coastal areas, particularly for the Khalas variety
  • Improving the cleanliness of dates and ensuring they are free from dust and dirt
  • Protecting dates from insects, reptiles, and birds
  • Protecting dates from rain

These efforts result in preserving the nutritional benefits of dates and enhancing their marketability. This method contributes to promoting dates in global markets, especially in promising ones.

The associated product of our drying process is cell water (hydrolate) — structured water that has passed deepest natural filtration through the cell structures of the plant.

It penetrates into pores of human skin much more effectively than plain water. We gently evaporate it at a low temperature (no more than 40 ° C), preserving all the useful properties.

This product can receive widely used both separately and as a basis for a line of premium cosmetic products.

ADVANTAGES OF TECHNOLOGY

LONG SHELF LIFE OF FINAL PRODUCTS

From 2 to 5 years without preservatives

REDUCTION OF LOGISTICS COSTS BY 10 TIMES OR MORE

On average, 100-120 kg of dry product is obtained from 1 ton of raw materials

REDUCED POWER CONSUMPTION

To dry 1 kg of fresh product, only 0.96 kW is required, which is 2.5 times less than the nearest analogues - sublimation drying

VARIABILITY

Allows to work both with fresh and frozen raw materials in sublimation mode

PRESERVING THE NUTRITIONAL VALUE OF FRESH PRODUCE

Up to 98% vitamins, 88% enzyme composition, as well as all valuable micronutrients and organoleptic properties of raw materials

PRESERVATION OF COLOUR AND FLAVOUR PROPERTIES OF FRESH PRODUCT

Loss of color and flavor-aroma is no more than 3%, which allows to reduce recipe dosages by 20-30% compared to sublimates, reducing cost and increasing profitability

EQUIPMENT RELIABILITY

A digital copy is created for each piece of equipment to prevent sudden breakdowns and provide remote monitoring of equipment wear

A LARGE STEADILY GROWING SALES MARKET

Manufacturers of tea, dairy and confectionery products, ice cream, fruit bars, dietary supplements, online stores of natural products, retail chains of the premium segment

The following are the main characteristics of the VACUSTAGE equipment in comparison with the freeze drying equipment of European manufacturers with similar processing capacity.

Freeze dryer

  • Loading: 1000 kg
  • Residual humidity: 2 – 4%
  • Drying cycle duration: 14 – 20 hours
  • The number of drying cycles per month: 35
  • Рower consumption: 1,3 – 2,5 kWt/kg
  • Taste preservation: 60 – 70%
  • Flavor preservation: 40 – 50%
  • Color preservation: 70 – 80%
  • Shelf life: up to 5 years
    Finished product output per 1 cycle of drying from 1 ton of one type of raw material: 10% (average value)
  • Average payback period: 1,5 year

Vacustage

  • Loading: 1000 kg
  • Residual humidity: 2-4%
  • Drying cycle duration: 10 – 14 hours
  • The number of drying cycles per month: 45
  • Рower consumption: 0,96 kWt/kg
  • Taste preservation: 90 – 95%
  • Flavor preservation: 90 – 95%
  • Color preservation: 85 – 90%
  • Shelf life: up to 5 years
  • Finished product output per 1 cycle of drying from 1 ton of one type of raw material: 10% (average value)
  • Average payback period: 1 year

مزايا التكنولوجيا

Get the detail deal and enter the premium dried food market

equipment

PRODUCTION WITH A LOAD OF 1 TON PER CYCLE

  • Overall dimensions (L x W x H) – 6350 х 1850 х 2200 мм
  • Weight – 3500 kg
  • Maximum vacuum depth – 100 Pa
  • Power consumption – 0,96 kW/kg
  • Maximum production capacity for processing raw materials: 540 t / year
  • Estimated production capacity for finished product: 65 t / year

WARRANTIES

Support of VACUSTAGE experts at all stages:

Selection of the location for the production site

Design of industrial premises

Manufacturing, installation and starting-up of equipment

Staff selection and training

System of remote control of the enterprise through the application on a smartphone

Guaranteed redemption of all products! This means that we take full responsibility for the sale of dried products

Our Partners

Contact us

Our contacts

Address

Garage 4019 King Abdullah Road, 8522, Al Raed, Riyadh 12354

Mobile

+ 966551717182

Email

muhanna@vacustage-gcc.com

Get a detailed offer to start your production

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